A new way of printing and folding ceramic and metal lattices into miniature structures could lead to novel lightweight engineering structures. The technique involves making latticed sheets from ceramic ink, then folding and heating these sheets to create intricate shapes. The method could be used to make lightweight parts for aerospace applications, complex scaffolds for tissue engineering, and filters and catalysts for industrial chemical production.
"We can make complex, three-dimensional shapes that can't be made in
other ways," says Jennifer
Lewis, director of the Materials Research Laboratory at the
University of Illinois at Urbana-Champaign. Lewis developed the
technique with Illinois researcher Bok Ahn and David
Dunand, a professor of materials science at Northwestern
University. The researchers say it fills a need for a way to fabricate
complex structures on the centimeter scale--too small for conventional
molding or machining, and too big for lithography or similar techniques.
Lewis has previously created new kinds of inks and printing methods
for making two-dimensional structures. Her approach involved squeezing
inks containing ceramic or metal particles out of a print head, similar
to the way toothpaste would be squeezed from a tube. With these inks,
Lewis could make latticed patterns, one layer at a time. The lattices
could then be heated to fuse the particles together and remove the ink
solvents.