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Complex structures: The red cone at the top center of this image is a printhead used to make two-dimensional lattices of ceramic and metal inks. These lattices can be folded to create complex structures including cubes, spirals, and even an origami crane. Credit: Bok Ahn A new way of printing and folding ceramic and metal lattices into miniature structures could lead to novel lightweight engineering structures. The technique involves making latticed sheets from ceramic ink, then folding and heating these sheets to create intricate shapes. The method could be used to make lightweight parts for aerospace applications, complex scaffolds for tissue engineering, and filters and catalysts for industrial chemical production.

"We can make complex, three-dimensional shapes that can't be made in other ways," says Jennifer Lewis, director of the Materials Research Laboratory at the University of Illinois at Urbana-Champaign. Lewis developed the technique with Illinois researcher Bok Ahn and David Dunand, a professor of materials science at Northwestern University. The researchers say it fills a need for a way to fabricate complex structures on the centimeter scale--too small for conventional molding or machining, and too big for lithography or similar techniques.

Lewis has previously created new kinds of inks and printing methods for making two-dimensional structures. Her approach involved squeezing inks containing ceramic or metal particles out of a print head, similar to the way toothpaste would be squeezed from a tube. With these inks, Lewis could make latticed patterns, one layer at a time. The lattices could then be heated to fuse the particles together and remove the ink solvents.

To read the full, original article click on this link: Technology Review: Light, Tough Origami Ceramics

Author: Katherine Bourzac